We are continuously looking at technology to bring innovation to the truck and bus market on behalf of our customers. Here are a few examples of our innovation at work. Our goal is the continual evolution of existing processes and/or products to reduce cost and benefit the environment. We accomplish this through use of internal resources and key strategic partnerships. Here are a few examples;
Bumper System Case Study
Challenge
To develop a thermoplastic alternative for current steel bumper, support, and bracket system.
Solution
- Plastic brackets to secure bumper to frame
- Mounting bolts hidden behind bezel caps
- In-Mold color hides scratches, no painting, no rust
Results
- Improved impact properties and stylish aesthetics
- Reduced warranty claims & repair costs
Fender Extensions Case Study
Challenge
To replace SMC fender extensions on the medium duty trucks, and to add features while reducing weight and improving surface quality.
Solution
One-piece injection molded structure with small metal bracket to reinforce specific area
Results
- Cost savings of 25%
- Weight reduction of 20%
- Eliminated paint rework from SMC out-gassing, resulting in a 30% saving
- 100% recyclable material
Side Fairings & Assembly Case Study
Challenge
To replace the Metton side fairings and aluminum support system on a Class 8 truck.
Solution
- A large front fairing with plastic support structure
- Reduced weight and cost
- Provided pre-assembled & paint-ready units
Results
- Cost savings of nearly 20%
- Reduced weight Improved surface quality and eliminated pre-paint preparation
- Reduced components & eliminated the need for a cosmetic cover
- 100% recyclable material